The SmartPin Membrane Press
Automatic Pin & Pedestal System

The SmartPin 3D laminating press is the most advanced thermolaminator in the 3D laminate press industry.  The Almex SmartPin system employs unique technology that maximizes productivity through simple pins.  The SmartPin's smaller circular pins allow greater flexibility for part layout.  Rapid pin setting and quick cycle times yield maximum production each shift!

 

SmartPin System

SmartPin Advantages

Fully automated pin & pedestal system Pins can be deactivated manually or automatically through the conrol panel Pins are ROUND, allowing for greater precision in laminating    SmartPin 3D laminate press specs

SmartPin Features

Touchscreen Control Panel and Modem for Diagonstics Membrane Clamp to press with or without Membrane   Pneumatic and Electric Gauges NO Hydraulics   SmartPin System 2,880 SmartPins   SmartPin System Control Panel   Elevator Table for Switching Trays

Understanding the SmartPin System

The SmartPins Smart Pin™ Technology uses sophisticated imaging software to determine the correct pin setting for each tray load. Within seconds thousands of pins are reset eliminating the time consuming placement of pedestals. The Smart Pin™ system virtually eliminates the labor involved in the production, storage and retrieval of pedestals! This means a much cleaner working environment with comparable decreases in rejects, as well as significantly faster cycle times and greater throughput from each cycle. The smaller diameter round pins utilized in Smart Pin™ mean it can handle curved parts other systems can’t, and the individual pins can be deactivated manually or automatically through the control console. Smart Pin™ is extraordinarily reliable because it does not utilize complex cylinders or valves to actuate the 2800 pins arrayed across the tray. Instead the revolutionary design is extremely easy and low cost to maintain, which maximizes uptime. Pin replacement can be accomplished in seconds and requires no special tools or skills! And there’s more…the Smart Pin™ system does not require any specialized training or skills to operate. Existing production personnel will quickly learn how to use the system and loading times will improve almost immediately. In addition, all other variables such as glue, vinyl and material preparation remain the same ensuring a smooth transition. Retrofit Your Press! Can your existing press be retro-fitted with Almex Smart Pin™? Yes, it can and it doesn’t have to be an Almex press. SmartPin™ was designed with retro-fit in mind so almost any press can be upgraded with the Smart Pin™ system and your company can enjoy the increase in production with lower labor costs. If your company is interested in labor cost reduction with higher production rates, fewer rejects, and the elimination of pedestals and riser boards- all in an affordable, reliable and easy to use system, then SmartPin™ is the smart choice! SmartPin™…Smart profits through Smarter process.

SmartPin Applications

Woodworking Kitchen cabinets and doors Office Furniture 3D Laminating & Forming of: PVC Rigid (RTF) Polypropylene Polyolefin (PO) PVC - Flexibles KYDEX™ Polystyrene

Almex Membrane Press Advantages

1. Aerospace Technology
   Shaw-Almex operates in four distinct industries - aerospace, textiles, rubber, and woodworking.  By engineering presses for companies like Boeing and NASA, we have developed new aerospace technologies that are integrated into our membrane presses.
    
2. Pressure System
   The Almex membrane press does not have ANY hydraulic systems. Press is closed using air pressure only
   - NO hydraulic pistons, NO seals, and NO leaks
   - NO hydraulic oil or filters to change
   - NO motors, NO pumps, NO valves, No hoses, and NO leaks
    
3. Heating System
   Electrically heated aluminum plate does not require any oil system to compensate for hot spots and cold spots
   - NO oil or filters to change
   - NO motors, NO pumps, NO valves, No hoses, and NO leaks
    
4. Heater Element
   The Almex 'silicone rubber blanket heater' uses variable wattage to eliminate hot spots and cold spots.  Nichrome wire heaters provide fast heating, and temperatures up to 392°F (200°C).
   - NO tubular heaters or calrod heaters, which cause hot and cold spots
    
5. Energy Consumption
   The energy required to operate an Almex press is almost 50% less then other thermofoil press companies.  See our comparison chart to view details.
    
6. Membrane & Membraneless Operation
   The Almex membrane press can ALSO operate "membraneless" without having to remove the membrane.  Achieve the advantages of guaranteed edge bonding with the superior heating of a membrane press, COMBINED with the superior definition of a membraneless press!  Membrane can be replaced in approximately 30 minutes if necessary.
    
7. Simplicity
   Almex presses offer simplicity in operation and maintenance through the easy-to-learn Touchscreen Control Panel.  The Smartpin model offers an example of Touchscreen Control Panel operation. 
    
8. Made in America
   Parts and service are readily available and affordable! Many parts can be purchased locally.

Vacuum Presses
by Shaw Almex

The Shaw-Almex Vacuum Laminate Press is one of our best selling machines.  Their economical pricing and high production make them a great solution for smaller companies producing thermofoil cabinets as well as many other applications.  The vacuum press continues to please customers who enjoy the exceptional definition in their thermofoil doors.

Veneer Membrane Presses
by Shaw Almex

We also manufacture Wood Veneer Press solutions with single and double membrane options.  This allows you to press the face and back simultaneously!

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