The Almex Rubber Press offers the unique bag and membrane press
system. Keep reading to discover more about the rubber press that has been
the industry leader since 1966...
Since their introduction
in 1966, the hinging Almex 'BMS' series
of presses have been a remarkable
innovation and one which ... you can't
afford to ignore.
The key to
the Almex success story lies in the
exclusive pressure bag system which
provides the uniform pressure so
essential in a curing or laminating
press. The numerous benefits of our
vulcanizing system are tied to this one
critical design concept. We incorporate
either an inflatable pressure bag or
membrane to generate the platen pressure
which reduces many of the costs and
difficulties encountered on conventional
hydraulic manufacturing presses.
Hundreds of customers
have realized the benefits gained by
eliminating the massive hydraulic
cylinders inherent tot the conventional
manufacturing press which also provides
ease of operation.
The cost of an Almex BMS
is substantially lower than that of
comparable size hydraulic presses.
These benefits, coupled
with the added features of reduced
shipping and assembly costs, and the
elimination of expensive foundation
pits, provide good reason for
investigating ...... The ALMEX system.
full access on
all three sides of lower platen.
Ideal when fabricating specialty
profiles since mold pates can be
readily changed, cleaned or
reloaded.
accessibility
also means the BMS is suitable
when special forms are required.
TWO
TYPES OF PLATEN CONSTRUCTION OFFERED
steel platens
offer the maximum in durability
and provide the optimum finish.
aluminum platens
are available when a smooth
finish is not critical (i.e.
with molds, etc.). Aluminum also
requires on-half the energy to
heat when compared to steel
platens.
PRESS
DESIGN PROVIDES LOW COST
INSTALLATION
full weight of
press in evenly distributed over
two steel girders running the
complete length of the press.
the BMS can be
shipped in on piece complete,
Assembly time on site, plus
shipping costs are substantially
reduced.
the press can be
located anywhere in the factory
on a standard concrete floor.
Since structural modifications
are not required, subsequent
relocation is easily achieved.
INTERLOCKING FUNCTIONS
all press
functions are interlocked for
maximum safety. Hinged upper
frame is hydraulically pinned
when in the open position.
operator error
and product damage is minimized.
FULL
INSTRUMENTATION
all hydraulic,
temperature indication and time
functions are controlled from a
centrally located control panel.
pneumatic
controls are press mounted.
VARIOUS HEATING OPTIONS
steel platens
can be heated with steam, hot
oil or electric calrod heaters.
aluminum platens
can be heated with steam, hot
oil or electric blanket heaters.
membrane presses
can be heated with hot air
heaters or infrared heaters.
Platens Available in
two different types of
construction:
One
piece, hot rolled steel
slab, gun-drilled for
heating medium.
Laminated aluminum
construction
incorporates rolled
aluminum plates which
contain the heating
fluid and cooling medium
if required.
Frame Welded steel
frame construction, designed
for operating pressures up
to 200 p.s.i. (14 kg/cm2).
Hinging upper frame is
opened hydraulically to
angles up to 85 degrees.
Platen widths up to 80
inches (2030 mm). Press
lengths up to 48 feet (16 m)
in 12 foot (4 m) increments.
All press functions are
interlocked to provide
maximum operator and product
safety. The press frame is
manufactured in one piece
complete. Maximum daylight
opening between platens is
12 inches (300 mm).
Available in down-stroking
or up-stroking
configurations.
Pressure System The unique
Almex pressure bag is
protected from heat
degradation by a water
cooled insulation package.
Membrane installations
utilize high-temperature
elastometrics for the
inflatable member. Pressure
system does not include air
compressor or air receiver.
OPTIONAL EQUIPMENT
Edge
Irons A
hydraulically actuated edge
iron system may be mounted
on the front and rear of the
press lower frame. Ideal for
materials that become
semi-liquefied at elevated
temperatures.
Temperature Chart Recorder A continuous
paper chart recorder
provides a permanent record
of cure temperatures.
Platen
Cold Ends For
manufacturing continuous
products, the heating
platens may be equipped with
a water cooled cold zone,
eight inches wide (200 mm).
Automation Press
functions can be automated
to speed up the cure cycle,
and maximize productivity.
Control systems may be
either PC or PLC based.
Customized software allows
graphic displays, data
acquisition and networking.
Remote Supervisory Stations
allow managers and
supervisors to interface
with the system from the
convenience of their office.
Clamp
and Stretcher Units When it is
necessary to pre-tension the
elastic product prior to
curing, a mechanical
stretcher unit and a clamp
unit are positioned at each
end of the press. Clamp and
stretcher can be tilted to a
maximum of 45 degrees from
the horizontal. Uniform
tensioning across the belt
width provided by
hydraulically driven screw
jacks. Automatic measurement
ensures repeatability.
The Almex BMS has proven to be a truly remarkable alternative as it can
be configured in so many unique ways. Why not take a few moments and discover how the
Shaw-Almex BMS can provide uniform platen pressure, drastically reduced installation and
commissioning costs, simplified manufacturing techniques and reduced maintenance downtime.
Membrane
Presses
by Shaw Almex
Our Membrane Presses offer the highest quality in the
thermolaminator industry. We are confident in our thermofoil presses
and believe you'll agree. Click to see a
comparison chart of the almex thermofoil press versus others in the thermofoil
industry.
Vacuum
Presses
by Shaw Almex
The Shaw-Almex Vacuum Laminate Press is one of our best selling machines. Their economical pricing and high
production make them a great solution for smaller companies producing
thermofoil cabinets as well as many other applications. The vacuum
press continues to please customers who enjoy the exceptional definition in
their thermofoil doors.
Veneer Membrane Presses
by Shaw Almex
We also
manufacture Wood Veneer Press solutionswith single and double membrane options. This allows you to
press the face and back simultaneously!
